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Screw + Piston Combined Compressors

This compressor merges screw and piston technologies, providing versatile performance for diverse industrial needs. It’s known for its ability to handle a wide range of flow rates and pressures.

What Is Screw + Piston Combined Compressors?

This compressor merges screw and piston technologies, providing versatile performance for diverse industrial needs. It’s known for its ability to handle a wide range of flow rates and pressures.

  • Type: Electrical Drive /Diesel Driven
  • Inlet Pressure:   Atmosphere
  • Discharge Pressure: Up to 50Mpa
  • Flow rate: ~5000Nm3/h
  • Explosion proof control cabinet & air cooled/water cooled can be customized
  • Motor Power: 15KW-400KW
  • Gas Medium:  Air

Types of Screw+Piston Compressor

Why Screw+Piston Combined Compressor

Screw piston compressors, also known as hybrid compressors, combine the advantages of screw compressors and reciprocating piston compressors. This unique design leads to a versatile range of applications:

1. Natural Gas Compression:

  • CNG Refueling Stations: Efficiently compresses natural gas for vehicle refueling, offering a balance of flow rate and pressure.
  • Pipeline Boosting: Used in natural gas pipelines to maintain pressure and ensure efficient transport.
  • Gas Storage: Suitable for compressing natural gas for storage in underground caverns or high-pressure tanks.
  • Flare Gas Recovery: Recovers and compresses flare gas from oil and gas operations, reducing emissions and increasing efficiency.

2. Industrial Gas Compression:

  • Process Gas Compression: Handles various process gases, including nitrogen, argon, and helium, for chemical and industrial applications.
  • Air Separation Plants: Provides compressed air for air separation units, producing nitrogen, oxygen, and argon.
  • Power Generation: Supplies compressed air for gas turbines and other power generation equipment. 
  • Manufacturing: Used in various manufacturing processes, including metalworking, plastics production, and food and beverage processing.

3. Refrigeration and Air Conditioning:

  • Industrial Refrigeration: Provides high-pressure refrigerant compression for large-scale refrigeration systems.
  • Air Conditioning Systems: Used in some large-scale air conditioning systems, offering efficient and reliable performance.

4. Other Applications:

  • Research and Development: Used in laboratories and research facilities for various gas compression applications.
  • Military and Aerospace: Provides compressed air for military and aerospace applications, including aircraft maintenance and missile systems.

The working principle of a screw piston compressor can be divided into two main stages: the screw compression stage and the piston compression stage.

  1. Screw Compression Stage:
    • Low-pressure gas enters the screw compressor section first.
    • The screw rotors rotate, and the gas is pre-compressed by the reduction of the volume between the rotor lobes.
    • This stage is primarily responsible for increasing the initial gas pressure.
  2. Piston Compression Stage:
    • The pre-compressed gas then enters the piston compressor section.
    • The piston reciprocates within the cylinder, further compressing the gas to the desired high pressure.
    • This stage is responsible for achieving the final high-pressure output.

Components:

Screw piston compressors mainly consist of the following parts:

  1. Screw Compressor Section:
    • Screw Rotors: Responsible for the initial compression of the gas.
    • Casing: Houses the screw rotors, forming the compression chamber.
    • Inlet and Outlet Ports: Control the gas flow in and out.
  2. Piston Compressor Section:
    • Cylinder: Where the piston reciprocates.
    • Piston: Responsible for further compressing the gas.
    • Connecting Rod: Connects the piston to the crankshaft, transmitting power.
    • Crankshaft: Converts rotary motion into the piston’s reciprocating motion.
    • Valves: Control the gas flow in and out, including intake and discharge valves.
  3. Drive System:
    • Motor: Provides power.
    • Transmission System: Transmits the motor’s rotary motion to the screw rotors and crankshaft.
  4. Cooling System:
    • Because the compression process generates heat, the cooling system is used to maintain the compressor’s normal operating temperature.
    • Cooling methods can be air-cooled or water-cooled.
  5. Lubrication System:
    • The lubrication system reduces friction between moving parts and extends the compressor’s service life.
  6. Control System:
    • The control system monitors and controls the compressor’s operating parameters, such as pressure and temperature.

Working Characteristics:

  • Combines the high efficiency of screw compressors with the high-pressure capability of piston compressors.
  • Suitable for applications requiring relatively high pressure and a certain flow rate.
  • Relatively complex structure with higher maintenance requirements
  • High Efficiency: Combines the efficiency of screw compression with the high-pressure capability of piston compression.
  • Compact Design: Offers a smaller footprint compared to traditional reciprocating compressors.
  • Low Maintenance: Reduces maintenance requirements compared to reciprocating compressors.
  • Wide Operating Range: Can handle a wide range of flow rates and pressures.
  • Reliable Performance: Provides consistent and reliable performance in demanding applications.

We serve for many customers

Keepwin offers independent solutions according to flow/purity/pressure, usage environment, main application, and special customer requirements at a competitive prices. Our compressor booster is made of high-quality materials and has been tested thoroughly to ensure the best quality.

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There’s a reason why manufacturers worldwide turn to Keepwin as the top compressor manufacturer. From industrial manufacturing to energy industrial and everything in between, our systems have been trusted in 100+ countries and regions for 20+ years.

Ready to take your industry to new heights? Continue reading to learn what makes Keepwin the clear choice for gas compressors

Strict Quality Control

Manufactured as ISO9001 ISO14001 standard. Got CE TUV ASMI Etc Certificate

Seasoned Engineers

Highly experienced engineer with 39 years of extensive compressor design expertise

Consultation & customize

From design to installation, our compressor solution saves you time and effort.

Best Energy factory and award

benefit from almost 22 years of experience.

Testimonials

What They says about keepwin

Don’t Just Take Our Word for It: Keepwin’s Compressor Excellence. Manufacturers worldwide have praised Keepwin’s compressors for their exceptional accuracy, durability, power, speed, and quality. See for yourself why Keepwin is the trusted choice for compressor solutions.

FAQs

you need questions about our factory? ask here!

Transparency is a core value at KEEPWIN. To help you make an informed decision, we’ve compiled a list of frequently asked questions about our compressor systems.

Founded in 2002, Keepwin is a well-established manufacturer of piston and diaphragm compressors. With production facilities in Suzhou and Bengbu, we are dedicated to delivering reliable, energy-efficient, and high-quality compression solutions. Our goal is to exceed customer expectations through exceptional service and innovative products.

KEEPWIN offers a diverse range of compressors, including screw, screw-piston combination, reciprocating piston, and oil-free diaphragm types. Our advanced engineering capabilities enable us to deliver tailored solutions for demanding applications in oil & gas, chemical, food, and hydrogen energy sectors.

Keepwin has a proven track record of designing and manufacturing compressors capable of handling demanding applications. Our compressors can deliver power outputs up to 3000 kW, discharge pressures up to 3200 bar, and flow rates up to 60000 Nm³/h, making them suitable for a wide range of gases including air, hydrogen, nitrogen, and corrosive gases.

We have dealers worldwide. Our agents are an essential part of our team, providing a full range of services to our customers. In fact, you can receive the entirety of our products and services from our professional agents. Contact us and we will propose a dealer near you.

Our compressors are designed and manufactured to meet the stringent requirements of the API 618 standard. API 618 reciprocating compressor for high reliability and low maintenance in refinery, natural gas, and hydrogen applications.

As your one-stop gas compressor solution provider, Keepwin offers end-to-end services, from manufacturing and installation to comprehensive training. This ensures you get the most out of your investment without any delays.

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