Discover the Structure, Benefits, and Our Proven GZ-500/16-29 Model
In the hydrogen energy industry, where gas purity, leak-free performance, and explosion-proof safety are paramount, diaphragm compressors have emerged as the most trusted technology for high-pressure gas handling.
But how exactly does a diaphragm compressor work? What makes it better than other types of compressors for hydrogen applications?
Let’s break it down—with real data from our GZ-500/16-29 model, already used in global hydrogen projects.
⚙️ How Does a Diaphragm Compressor Work?
A diaphragm compressor compresses gas using flexible metal diaphragms rather than pistons. The diaphragm is hydraulically actuated—moved back and forth by a plunger that is powered by a crankshaft and motor. Gas is compressed in a completely sealed chamber, never coming into contact with oil or lubricants.
This makes it the ideal choice for ultra-pure, flammable, or toxic gases, such as hydrogen.
🔩 Main Components of a Diaphragm Compressor
Gas-end chamber: The area where hydrogen is compressed—100% leak-tight and oil-free.
Metal diaphragm (usually stainless steel): Provides flexible movement to compress the gas.
Hydraulic oil system: Drives the diaphragm with consistent force.
Crankshaft and motor drive system: Converts electric motor energy into reciprocating motion.
Cooling system: Often water-cooled to maintain stable temperature under high pressure.
Safety valves and sensors: Prevent overpressure and ensure system integrity.
All components are housed in a compact, explosion-proof frame, with customizable features depending on application needs.
💡 What Pain Points Do Hydrogen Engineers Face?
| Challenge | Our Diaphragm Compressor Solution |
|---|---|
| Gas purity risk from oil-lubricated compressors | Fully oil-free diaphragm chamber |
| Leakage or safety hazards | 100% sealed, leak-proof gas end |
| Complex setup and scattered systems | All-in-one integrated skid design |
| High power usage and overheating | Water-cooled system + 18.5KW efficient shaft power |
| Explosion safety requirements | 22KW ATEX-compliant EX motor |
🚛 GZ-500/16-29: Real-World Example for Hydrogen Systems
This Keepwin diaphragm compressor is trusted by clients worldwide for electrolyzer hydrogen boosting:
Flow Rate: 500 Nm³/h
Inlet Pressure: 1.6 MPa
Discharge Pressure: 2.9 MPa
Motor: 22KW EX (Explosion-Proof)
Shaft Power: 18.5KW
Cooling: Water-cooled
Compression Structure: Z-type, single-acting diaphragm
Application: Downstream of hydrogen production lines, pipeline injection, storage tank filling, and mobile fueling modules
✅ Why Choose Keepwin for Hydrogen Compression?
20+ years of manufacturing experience
CE/ATEX compliant for international markets
Precision-built for zero contamination and zero leakage
Full technical support and long-term service
Proven in Middle East, Europe, Asia-Pacific hydrogen projects
🔍 Still Using Piston or Screw Compressors for Hydrogen? Here’s Why You Should Upgrade
If your application demands gas purity, safety, and stable high-pressure performance, diaphragm compressors are the industry standard—and Keepwin delivers cost-effective, globally proven solutions.
📎 Download Our GZ-500/16-29 Datasheet Now
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[🌐 www.keep-win.com]
